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GB-SPC200~600-3C
GREEN BUILDING MACHINERY
This is a high-performance, highly automated cutting system specifically designed for medium to large foam board production facilities. It replaces inefficient and error-prone manual or semi-automatic cutting with sophisticated electromechanical integration and intelligent control. The machine achieves continuous, rapid, and precise cutting of foam boards in three dimensions: horizontal (width), vertical (thickness), and cut-off (length). This significantly enhances production efficiency and product quality.
"Material-Moving, Cutting-Fixed" Mode: This is a key design feature. The foam board to be cut is placed on a conveying platform, driven by a precision transmission system to move steadily at a set speed through the fixed cutting frame area. The cutting frame itself remains stationary, housing arrays of cutting wires for horizontal, vertical, and cut-off directions.
Advantages:
High Stability: The stationary cutting frame eliminates vibrations from moving parts affecting cutting precision, ideal for high-accuracy cuts.
Suitable for Large/Heavy Boards: Moving the relatively lightweight board is more efficient and stable than moving a heavy cutting frame, especially for large or high-density foam blocks.
Robust Structure: The fixed frame allows for a sturdier design, ensuring the cutting wires maintain a stable position during operation.
Continuous Operation: Boards move continuously through the cutting zone, synchronized with automated cutting actions, enabling true conveyor-style continuous cutting. This efficiency far surpasses intermittent cutting machines.
1.Intelligent Control System:
PLC (Programmable Logic Controller): It receives operational commands (from the HMI or external signals) to precisely control motor start/stop, speed, direction, cylinder actions, cutting wire heating activation/deactivation, and the coordinated sequence of all processes. Ensures the entire cutting cycle executes reliably according to the preset program.
Touchscreen Human-Machine Interface (HMI): Provides the user interface. Features an intuitive graphical interface (typically in Chinese, other languages optional).
2.Operating Modes:
Fully Automatic Operation: Once parameters are set, the equipment automatically completes the entire process, including board feeding, horizontal cutting, vertical cutting, cutoff cutting, and finished product output, without manual intervention, achieving unmanned production.
Manual Operation: Used for equipment debugging, maintenance, special cutting, or handling abnormal situations. Operators can individually control the movement of each axis, cylinder actions, and cutting wire on/off via the touchscreen.
3.Multiple Independent & Adjustable Heating Systems:
Group Independence: The horizontal, vertical, and cut-off cutting wire groups utilize three completely independent transformer and voltage regulation systems (controlled by rotary switches).
4.Precise Speed Control & Adaptability:
Independent Variable Frequency Drive (VFD) Speed Control: The cutting speeds for the horizontal, vertical, and cut-off operations, as well as the board conveying speed, are each precisely regulated by independent frequency converters (VFDs).
5.Advanced Wire Setting & Tensioning System:
Horizontal Wire Automatic Positioning: Represents high automation. The position of the horizontal cutting wires (determining board cutting thickness) is driven by servo motors and precisely controlled by the PLC.
Vertical/Cut-off Wire Pre-hung Frames & Scales: Vertical cutting wires (for width-wise slitting) and cut-off wires (for length cutting) are typically mounted on pre-installed frames. These frames are equipped with clear measuring rulers (scales).
Pneumatic Tensioning: Once all cutting wires (horizontal, vertical, cut-off) are positioned, pneumatic cylinders automatically tension them. Pneumatic tension provides constant force, fast response, and ensures wires remain taut throughout the cutting process.
6.Vibration Cutting Technology (Optional/Model Specific):
Principle: During cutting, the heated wire undergoes high-frequency, low-amplitude mechanical vibration along its length.
Key Advantage: Increases cutting speed by up to 30%!
7.Efficient Cooling System:
Configuration:High-power fans are installed on both the horizontal and vertical sides of the cutting frame.
Function:
①Wire Cooling ②Heat ③DissipationAuxiliary Fume Extraction
| NO. | Description | Unit | GB-SPC200~600-3C |
| 1 | Suitable for block size | mm | 2000-6000*1300*1300 |
| 2 | Min.Cutting thickness | mm | 15 |
| 3 | Cutting speed | m/min | 0.5-1.5 |
| 4 | Hot wire specification | mm | 0.4-0.8 |
| 5 | Connected load | Kw | 24.8 |
| 6 | Weight | Kg | 3500/4meter cutter |
It’s depended on what you have ordered, below is regular delivery for your reference.
EPS Expandable Polystyrene machine: 60 days
EPS Expandable Polystyrene mold: 20-30 days.
EPS Expandable Polystyrene machine spare parts: 3-7 days.
Product Detial
This is a high-performance, highly automated cutting system specifically designed for medium to large foam board production facilities. It replaces inefficient and error-prone manual or semi-automatic cutting with sophisticated electromechanical integration and intelligent control. The machine achieves continuous, rapid, and precise cutting of foam boards in three dimensions: horizontal (width), vertical (thickness), and cut-off (length). This significantly enhances production efficiency and product quality.
"Material-Moving, Cutting-Fixed" Mode: This is a key design feature. The foam board to be cut is placed on a conveying platform, driven by a precision transmission system to move steadily at a set speed through the fixed cutting frame area. The cutting frame itself remains stationary, housing arrays of cutting wires for horizontal, vertical, and cut-off directions.
Advantages:
High Stability: The stationary cutting frame eliminates vibrations from moving parts affecting cutting precision, ideal for high-accuracy cuts.
Suitable for Large/Heavy Boards: Moving the relatively lightweight board is more efficient and stable than moving a heavy cutting frame, especially for large or high-density foam blocks.
Robust Structure: The fixed frame allows for a sturdier design, ensuring the cutting wires maintain a stable position during operation.
Continuous Operation: Boards move continuously through the cutting zone, synchronized with automated cutting actions, enabling true conveyor-style continuous cutting. This efficiency far surpasses intermittent cutting machines.
1.Intelligent Control System:
PLC (Programmable Logic Controller): It receives operational commands (from the HMI or external signals) to precisely control motor start/stop, speed, direction, cylinder actions, cutting wire heating activation/deactivation, and the coordinated sequence of all processes. Ensures the entire cutting cycle executes reliably according to the preset program.
Touchscreen Human-Machine Interface (HMI): Provides the user interface. Features an intuitive graphical interface (typically in Chinese, other languages optional).
2.Operating Modes:
Fully Automatic Operation: Once parameters are set, the equipment automatically completes the entire process, including board feeding, horizontal cutting, vertical cutting, cutoff cutting, and finished product output, without manual intervention, achieving unmanned production.
Manual Operation: Used for equipment debugging, maintenance, special cutting, or handling abnormal situations. Operators can individually control the movement of each axis, cylinder actions, and cutting wire on/off via the touchscreen.
3.Multiple Independent & Adjustable Heating Systems:
Group Independence: The horizontal, vertical, and cut-off cutting wire groups utilize three completely independent transformer and voltage regulation systems (controlled by rotary switches).
4.Precise Speed Control & Adaptability:
Independent Variable Frequency Drive (VFD) Speed Control: The cutting speeds for the horizontal, vertical, and cut-off operations, as well as the board conveying speed, are each precisely regulated by independent frequency converters (VFDs).
5.Advanced Wire Setting & Tensioning System:
Horizontal Wire Automatic Positioning: Represents high automation. The position of the horizontal cutting wires (determining board cutting thickness) is driven by servo motors and precisely controlled by the PLC.
Vertical/Cut-off Wire Pre-hung Frames & Scales: Vertical cutting wires (for width-wise slitting) and cut-off wires (for length cutting) are typically mounted on pre-installed frames. These frames are equipped with clear measuring rulers (scales).
Pneumatic Tensioning: Once all cutting wires (horizontal, vertical, cut-off) are positioned, pneumatic cylinders automatically tension them. Pneumatic tension provides constant force, fast response, and ensures wires remain taut throughout the cutting process.
6.Vibration Cutting Technology (Optional/Model Specific):
Principle: During cutting, the heated wire undergoes high-frequency, low-amplitude mechanical vibration along its length.
Key Advantage: Increases cutting speed by up to 30%!
7.Efficient Cooling System:
Configuration:High-power fans are installed on both the horizontal and vertical sides of the cutting frame.
Function:
①Wire Cooling ②Heat ③DissipationAuxiliary Fume Extraction
| NO. | Description | Unit | GB-SPC200~600-3C |
| 1 | Suitable for block size | mm | 2000-6000*1300*1300 |
| 2 | Min.Cutting thickness | mm | 15 |
| 3 | Cutting speed | m/min | 0.5-1.5 |
| 4 | Hot wire specification | mm | 0.4-0.8 |
| 5 | Connected load | Kw | 24.8 |
| 6 | Weight | Kg | 3500/4meter cutter |
It’s depended on what you have ordered, below is regular delivery for your reference.
EPS Expandable Polystyrene machine: 60 days
EPS Expandable Polystyrene mold: 20-30 days.
EPS Expandable Polystyrene machine spare parts: 3-7 days.
Product Detial
