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SPB200 DZ
GREEN BUILDING MACHINERY
This equipment is a high-performance foam board molding machine integrating advanced automation control with a robust mechanical structure. It is specifically designed for producing high-quality foam insulation panels, emphasizing operational ease, precise process control, and long-term operational stability.
1.Robust Frame:The main frame is meticulously welded using National Standard Q235B Profile Steel. This ensures superior structural stability and rigidity, guaranteeing equipment stability and durability under continuous operation and high-load conditions, providing a solid foundation for precise molding.
2.High-Efficiency Steam Chamber: The steam chamber is constructed from National Standard LY12 Aviation-Grade Aluminum Alloy plate (thickness ≥ 5mm). LY12 alloy offers excellent thermal conductivity, lightweight properties, and corrosion resistance, ensuring rapid and uniform steam heat transfer to the mold, enhancing foaming efficiency and product consistency.
3. Top-Tier Electrical & Actuation Components:
Electrical System: The core control system and main electrical components utilize Schneider brand products, ensuring reliable operation, precise control, and extended service life.
Pneumatic System: Key pneumatic control valves employ Germany's Burkert and Airtec brands, known for rapid response, reliable sealing, and precise actuation, guaranteeing stability in pneumatic control.
Hydraulic System: Critical actions like mold ejection, door opening/closing, and door locking/unlocking are powered by a Yuken brand hydraulic power unit, providing powerful and smooth force output for reliable and precisely positioned movements.
1. HMI & PLC Control: The entire machine operation is managed by an advanced PLC (Programmable Logic Controller) and monitored/operated via an intuitive Touchscreen HMI (Human Machine Interface). All key process parameters (e.g., pressure, temperature, time) can be easily set, modified, and stored through the HMI, offering user-friendly and intuitive operation, significantly reducing operator skill requirements.
2. Intelligent Steam Control:
Equipped with a Steam Pressure Reducing Valve (PRV), ensuring a stable supply steam pressure for consistent energy input during foaming.
Steam pressure setting supports dual methods: precise digital setting directly on the HMI touchscreen or local setting/display via a high-precision electronic pressure gauge on the control box, providing flexibility and convenience.
3. Innovative Foam Pressure-Sensing Temperature Control: A core advantage is the use of high-precision foam pressure sensors to monitor cavity pressure in real-time, enabling intelligent, automatic control of the cooling process. Cooling is dynamically adjusted based on the actual material reaction state, not just fixed timers. **The set value for foam pressure during cooling can be precisely adjusted directly on the HMI touchscreen**, simplifying and scientifically optimizing the process, significantly improving product density uniformity and dimensional stability.
4. Efficient Vacuum/Blower Cooling System: After molding, an advanced combination of vacuum suction and forced air blowing is employed for cooling. This method rapidly and uniformly dissipates internal heat from the boards, drastically shortening cooling cycles, boosting overall production efficiency, and optimizing the board's internal structure.
5. Integrated Automatic Feeding System:
The raw material hopper is horizontally mounted on top of the machine, ensuring a compact and ergonomic layout.
The hopper is equipped with an air blower, feeding pipe, and level sensor, enabling automated, continuous conveying of material from storage to the molding machine.
The system automatically alerts when the hopper reaches a low material level, ensuring production continuity.
6. Comprehensive Safety Monitoring & Alarm:
The machine incorporates multiple safety monitoring mechanisms. Upon detecting critical anomalies such as material depletion, insufficient steam pressure, or compressed air pressure falling below safety thresholds, the system immediately triggers audible and visual alarms. This prompts timely operator intervention, effectively preventing scrap generation and potential equipment damage, ensuring production safety.
Smart & Precise Temp Control: Automatic cooling based on real-time foam pressure feedback, with screen-adjustable parameters, significantly enhances product quality and process control.
High Efficiency Automation: Integrated automatic feeding (with level monitoring), intelligent program control, and efficient vacuum/blower cooling minimize manual intervention and boost output.
Ultimate Ease of Operation: Full parameter setting/modification via HMI touchscreen, user-friendly interface, reduces operational complexity.
Stable & Reliable Operation: Key components (Schneider electrics, Burkert/Airtec valves, Yuken hydraulics, Q235B frame, LY12 Al chamber) sourced from renowned brands or premium materials ensure long-term, trouble-free operation.
Comprehensive Safety Protection: Real-time alarms for critical parameter anomalies (material, steam pressure, air pressure) safeguard production safety and equipment integrity.
| Item | type | PSB-HZ2OO | PSB-DZ300 | PSB-DZ400 | PSB-DZ600 |
| Mould cavity size | mm | 2040*1240*1030 (mm) | 3060*1240*1030 (mm) | 4080*1240*103 0(mm) | 6100*1240*1030 (mm) |
| Block size | mm | 2000*1200*1000 (mm) | 3000*1200*1000 (mm) | 4000*1200*100 0(mm) | 6000*1200*1000 (mm) |
| Steam | entry | DN80 | DN80 | DN150 | DN150 |
| consumpti on | 30-50kg/cycle | 50-70kg/cycle | 60-90kg/cycle | 100-130kg/cycle | |
| pressure | 0.8Mpa | 0.8Mpa | 0.8Mpa | 0.8Mpa | |
| Compressed Air | entry | 0N40 | DN40 | DN40 | DN40 |
| consumpti on | L5-2 m3 /cycle | 1.822 m3 /cycle | 2-2.5 m3/cycle | 2-3 m3 /cycle | |
| pressure | D.6Mpa | 0.6Mpa | 0.6Mpa | 0.6Mpa | |
| Cooling water | entry | DN40 | DN40 | DN40 | DN40 |
| consumpti on | 0.2-0.4 m3 /cycle | 0.406 m3 /cycle | D.6-0.8 m3 /cycle | 0.8-1 m3 /cycle | |
| pressure | 84″0.6Mpa | 0.446Mpa | 0.4-0.6Mpa | D.4-0.6Mpa | |
| Drainage | vacuum drain | φ125mm | φ125mm | φ125mm | φ125mm |
| steam vent | φ100mm | φ100mm | φ200mm | φ200mm | |
| condensat B | φ100mm | φ100mm | φ100mm | φ100mm | |
| Blower outlet | φ125mm | φ125mm | φ150mm | φ150mm | |
| Throughput | 15kg/m³ | 5min/cycle | 6min/cycle | 7min/cycle | Bmin/cycle |
| Power | kw | 20.5-24.5kw | 20.5-24.5kw | 24.，35.5kw | 24.5-35.5kw |
| Overall dimension | L*W*H | 5700*4000*2850 [mm) | 7200*4500*3000 (mm) | 11000*4500*30 00(mm) | 2600*3960*2906 [mm) |
| Weight | kg | 6000kg | 7200kg | 12000kg | 15000kg |
| Room height required | mm | 6000mm | 6000mm | 6000mm | 6000mm |
This equipment is a high-performance foam board molding machine integrating advanced automation control with a robust mechanical structure. It is specifically designed for producing high-quality foam insulation panels, emphasizing operational ease, precise process control, and long-term operational stability.
1.Robust Frame:The main frame is meticulously welded using National Standard Q235B Profile Steel. This ensures superior structural stability and rigidity, guaranteeing equipment stability and durability under continuous operation and high-load conditions, providing a solid foundation for precise molding.
2.High-Efficiency Steam Chamber: The steam chamber is constructed from National Standard LY12 Aviation-Grade Aluminum Alloy plate (thickness ≥ 5mm). LY12 alloy offers excellent thermal conductivity, lightweight properties, and corrosion resistance, ensuring rapid and uniform steam heat transfer to the mold, enhancing foaming efficiency and product consistency.
3. Top-Tier Electrical & Actuation Components:
Electrical System: The core control system and main electrical components utilize Schneider brand products, ensuring reliable operation, precise control, and extended service life.
Pneumatic System: Key pneumatic control valves employ Germany's Burkert and Airtec brands, known for rapid response, reliable sealing, and precise actuation, guaranteeing stability in pneumatic control.
Hydraulic System: Critical actions like mold ejection, door opening/closing, and door locking/unlocking are powered by a Yuken brand hydraulic power unit, providing powerful and smooth force output for reliable and precisely positioned movements.
1. HMI & PLC Control: The entire machine operation is managed by an advanced PLC (Programmable Logic Controller) and monitored/operated via an intuitive Touchscreen HMI (Human Machine Interface). All key process parameters (e.g., pressure, temperature, time) can be easily set, modified, and stored through the HMI, offering user-friendly and intuitive operation, significantly reducing operator skill requirements.
2. Intelligent Steam Control:
Equipped with a Steam Pressure Reducing Valve (PRV), ensuring a stable supply steam pressure for consistent energy input during foaming.
Steam pressure setting supports dual methods: precise digital setting directly on the HMI touchscreen or local setting/display via a high-precision electronic pressure gauge on the control box, providing flexibility and convenience.
3. Innovative Foam Pressure-Sensing Temperature Control: A core advantage is the use of high-precision foam pressure sensors to monitor cavity pressure in real-time, enabling intelligent, automatic control of the cooling process. Cooling is dynamically adjusted based on the actual material reaction state, not just fixed timers. **The set value for foam pressure during cooling can be precisely adjusted directly on the HMI touchscreen**, simplifying and scientifically optimizing the process, significantly improving product density uniformity and dimensional stability.
4. Efficient Vacuum/Blower Cooling System: After molding, an advanced combination of vacuum suction and forced air blowing is employed for cooling. This method rapidly and uniformly dissipates internal heat from the boards, drastically shortening cooling cycles, boosting overall production efficiency, and optimizing the board's internal structure.
5. Integrated Automatic Feeding System:
The raw material hopper is horizontally mounted on top of the machine, ensuring a compact and ergonomic layout.
The hopper is equipped with an air blower, feeding pipe, and level sensor, enabling automated, continuous conveying of material from storage to the molding machine.
The system automatically alerts when the hopper reaches a low material level, ensuring production continuity.
6. Comprehensive Safety Monitoring & Alarm:
The machine incorporates multiple safety monitoring mechanisms. Upon detecting critical anomalies such as material depletion, insufficient steam pressure, or compressed air pressure falling below safety thresholds, the system immediately triggers audible and visual alarms. This prompts timely operator intervention, effectively preventing scrap generation and potential equipment damage, ensuring production safety.
Smart & Precise Temp Control: Automatic cooling based on real-time foam pressure feedback, with screen-adjustable parameters, significantly enhances product quality and process control.
High Efficiency Automation: Integrated automatic feeding (with level monitoring), intelligent program control, and efficient vacuum/blower cooling minimize manual intervention and boost output.
Ultimate Ease of Operation: Full parameter setting/modification via HMI touchscreen, user-friendly interface, reduces operational complexity.
Stable & Reliable Operation: Key components (Schneider electrics, Burkert/Airtec valves, Yuken hydraulics, Q235B frame, LY12 Al chamber) sourced from renowned brands or premium materials ensure long-term, trouble-free operation.
Comprehensive Safety Protection: Real-time alarms for critical parameter anomalies (material, steam pressure, air pressure) safeguard production safety and equipment integrity.
| Item | type | PSB-HZ2OO | PSB-DZ300 | PSB-DZ400 | PSB-DZ600 |
| Mould cavity size | mm | 2040*1240*1030 (mm) | 3060*1240*1030 (mm) | 4080*1240*103 0(mm) | 6100*1240*1030 (mm) |
| Block size | mm | 2000*1200*1000 (mm) | 3000*1200*1000 (mm) | 4000*1200*100 0(mm) | 6000*1200*1000 (mm) |
| Steam | entry | DN80 | DN80 | DN150 | DN150 |
| consumpti on | 30-50kg/cycle | 50-70kg/cycle | 60-90kg/cycle | 100-130kg/cycle | |
| pressure | 0.8Mpa | 0.8Mpa | 0.8Mpa | 0.8Mpa | |
| Compressed Air | entry | 0N40 | DN40 | DN40 | DN40 |
| consumpti on | L5-2 m3 /cycle | 1.822 m3 /cycle | 2-2.5 m3/cycle | 2-3 m3 /cycle | |
| pressure | D.6Mpa | 0.6Mpa | 0.6Mpa | 0.6Mpa | |
| Cooling water | entry | DN40 | DN40 | DN40 | DN40 |
| consumpti on | 0.2-0.4 m3 /cycle | 0.406 m3 /cycle | D.6-0.8 m3 /cycle | 0.8-1 m3 /cycle | |
| pressure | 84″0.6Mpa | 0.446Mpa | 0.4-0.6Mpa | D.4-0.6Mpa | |
| Drainage | vacuum drain | φ125mm | φ125mm | φ125mm | φ125mm |
| steam vent | φ100mm | φ100mm | φ200mm | φ200mm | |
| condensat B | φ100mm | φ100mm | φ100mm | φ100mm | |
| Blower outlet | φ125mm | φ125mm | φ150mm | φ150mm | |
| Throughput | 15kg/m³ | 5min/cycle | 6min/cycle | 7min/cycle | Bmin/cycle |
| Power | kw | 20.5-24.5kw | 20.5-24.5kw | 24.，35.5kw | 24.5-35.5kw |
| Overall dimension | L*W*H | 5700*4000*2850 [mm) | 7200*4500*3000 (mm) | 11000*4500*30 00(mm) | 2600*3960*2906 [mm) |
| Weight | kg | 6000kg | 7200kg | 12000kg | 15000kg |
| Room height required | mm | 6000mm | 6000mm | 6000mm | 6000mm |
